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SiC Latent Defect Expansion Inspection Device(UV-EVI:UV Expand Visualize Inspection)

SiC Latent Defect Expansion Inspection Device(UV-EVI:UV Expand Visualize Inspection) SiC Latent Defect Expansion Inspection Device(UV-EVI:UV Expand Visualize Inspection)
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SiC devices are gaining attention as energy-saving materials, but bipolar degradation has become a recent technical issue.

This phenomenon occurs when repeated current flow causes BPD defects within the substrate to expand, eventually leading to device failure. Latent BPDs are difficult to detect with standard inspections, and even when changing materials or device structures as a countermeasure, sample testing takes about two months, making rapid response challenging.

Therefore, we have developed a device that can reproduce bipolar degradation through UV laser irradiation and visualize latent defects at the wafer level.

This product is a joint development with ITES Co.,Ltd.

Purpose of inspection

We primarily envision its use in product development and research. It can replace sample evaluations that typically take two months with a process that only takes two days.

 

  • Device Manufacturers: It is possible to confirm the impact of manufacturing process-induced stacking defects at various stages of device manufacturing. It supports both wafer size and chip size.
  • Wafer Manufacturers: It allows for the verification of the impact of defects caused by substrate materials, epitaxial layer thickness, and impurity concentration at the wafer level.
  • Both Device and Wafer Manufacturers: It enables the evaluation of the effects of ion implantation, such as protons and helium.

 

Features

UV Irradiation Expansion of BPD

  • Expansion of BPD/stacking defects through UV laser irradiation is possible.
  • Equipped with a proprietary uniform irradiation mechanism.
  • The laser irradiation alignment mechanism supports both wafer-level and chip-level applications.
  • The UV irradiation heater stage replicates the temperature environment in which the device will be used.

PL Inspection

  • Expanded BPD/stacking defects can be observed in the substrate, substrate interface, buffer layer, and drift layer using our proprietary PL mechanism.
  • PL inspection allows for automatic focusing with laser autofocus.
  • Image processing algorithms enable the identification and classification of stacking defect locations (buffer layer, drift layer, substrate interface).
  • Including  a mapping function with coordinates of defect locations.

Specifications

Common Specifications

Item Details
Material SiC
Material size 150mm/200mm/Chip/Fragment
Handling Manual placement
Machine size Main Unit: (Width) 2060 x (Depth) 1360 x (Height) 2400 (mm)
Option Heat Treatment Function (Defect Shrinkage)

UV Irradiation

Item Details
Light Source UV laser
Beam diameter Φ2-5mm
Heater stage ~200℃
Single Item Sales Available

PL inspection

Item Details
Observation Method PL Microscope (with Laser Autofocus)
Objective Magnification 5x, 10x
Drawing Pixel Size 4.6um×4.6um

 

Download a Document
Visual Inspection of Semiconductor Wafers

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Download a Document
The Next Dimension of Semiconductors: Exploring Advanced Packaging

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Glossary

SiC Devices
SiC devices are power semiconductors that use silicon carbide (SiC), characterized by high voltage resistance, low loss, and high-temperature operation. Compared to Si-IGBTs and MOSFETs, they have higher power conversion efficiency and are increasingly being adopted in EVs, industrial equipment, and power transmission systems.

 

Bipolar Degradation 
Bipolar degradation occurs in SiC power devices (especially PN diodes and MOSFETs) when high current flows, causing BPD (basal plane dislocations) to transform into stacking faults (SFs). This phenomenon obstructs current flow, leading to increased on-resistance and degradation of device characteristics.

 

BPD
BPD (Basal Plane Dislocation) is a linear defect that spreads along the (0001) basal plane of the SiC crystal. During epitaxial growth, it propagates and transforms into stacking faults (SFs), which degrade device characteristics.

 

Stacking Faults
Stacking faults (SFs) are two-dimensional defects where the atomic layers in the SiC crystal are locally misaligned. When BPDs transform into SFs, they cause an increase in on-resistance and degradation of device characteristics, contributing to bipolar degradation.

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SiC Latent Defect Expansion Inspection Device(UV-EVI:UV Expand Visualize Inspection)

SiC Latent Defect Expansion Inspection Device(UV-EVI:UV Expand Visualize Inspection) SiC Latent Defect Expansion Inspection Device(UV-EVI:UV Expand Visualize Inspection)
SiC Latent Defect Expansion Inspection Device(UV-EVI:UV Expand Visualize Inspection) SiC Latent Defect Expansion Inspection Device(UV-EVI:UV Expand Visualize Inspection)

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